Lower-carbon materials and packaging
Most of what a manufacturer emits is in what it buys. You cut it by asking your own suppliers the question you were asked, choosing recycled or lower-carbon versions of the same material, and using less packaging per unit.
Where are the emissions in the materials I buy?
In their production, before they reach you. Steel, aluminium, plastics, cement, paper, glass and chemicals each carry an emissions figure per tonne from the energy and process used to make them, and that figure sits in your Scope 3 under purchased goods. For a manufacturer, this is usually the largest line in the footprint, and it is the line customers mean when they ask about "embodied carbon". The good news is that most materials now come in versions with very different footprints, so the choice of version is a reduction you can make at the next purchase order.
What are the levers?
Four, in rough order of how quickly they work.
- Use less. Thinner gauges, less scrap, tighter tolerances, lighter packaging. A kilogram not bought is a kilogram with no footprint, and it saves money.
- Switch version. Recycled instead of virgin (aluminium and steel especially), lower-carbon cement, recycled-content plastics and paper. Same material, same supplier chain, lower factor.
- Switch supplier. Two suppliers of the same material can have very different footprints depending on their energy and process. Asking for each supplier's own figure is how you find out.
- Switch material. Only where the product allows and the lifecycle supports it; this is the slowest lever and needs product engineering.
Your customer will accept: a list of your main materials with the version you buy (recycled share, grade), the supplier's own emissions figure where you have it, and the changes you have made or planned. Nobody expects a redesign in year one.
How do I find out my supplier's figure?
Ask. The question you received from your customer is the one to send to your own main suppliers, and larger material suppliers often already publish an emissions figure per tonne or a product carbon footprint for their grades. Asking your own suppliers covers how to do this without creating the burden you have just been through. Where no figure exists, free public databases give published factors by material that are good enough to compare options, for example the UK government conversion factors, France's Base Empreinte or Thailand's product footprint emission factors; the supplier's own figure replaces them when it arrives.
What about packaging?
Packaging is both a materials line and a logistics line. Less packaging per unit cuts the material bought and lets more units fit per pallet, which cuts freight. Recycled-content board and film cut the factor. Reusable transit packaging between you and a regular customer removes the line almost entirely on that route. Customers in food, pharmaceuticals and retail increasingly ask about packaging separately, so it is worth a short statement of its own alongside your footprint. Many countries run a packaging scheme under extended producer responsibility (EPR: producers pay towards collecting and recycling the packaging they sell), and these schemes publish free design-for-recycling guides. Italy's Progettare Riciclo from CONAI and the plastic product design guidelines from Japan's Ministry of the Environment are two examples.
Do I need a product carbon footprint to do this?
No. Material choices can be made on the material's factor alone. A product carbon footprint (PCF) is the next level: the emissions of one of your products from raw material to your gate, which customers in some sectors ask for from their larger suppliers. The Lead stage covers when you need one and how to produce it. If a customer has asked you for one already, the material work in this guide is most of the input.
How do I show the change in my footprint?
By the factor, not the spend. If you switch from virgin to recycled aluminium at the same price, an industry average applied to spend shows nothing; the material's factor, or your supplier's own figure, shows the drop. Label each material line with the factor used (industry average, supplier's own figure, activity data, product footprint) so the reduction is visible and explained. The guide on moving from estimates to measured data covers the labelling.
Do this week: list your five largest purchased materials by weight or spend. Against each, write the version you buy and whether the supplier has published an emissions figure. Email the two largest suppliers and ask.
What should I do next?
Paying for it covers grants and customer programmes that sometimes fund material changes. For a ranked plan that puts materials against your other options, ClimateMate builds one free from real-world case studies. If your customer uses DitchCarbon, claim your profile and record the material changes.
Where to get help
- ClimateMate: a free decarbonisation plan builder, backed by real-world case studies, that ranks material and packaging changes against your other options. Free.
- Upstream Innovation: the Ellen MacArthur Foundation's practical guide to cutting packaging at the design stage: eliminate, reuse, swap materials. Free, also in Spanish, French, Portuguese and Chinese.
- GHG Protocol Scope 3 Standard: the purchased goods category and how material emissions are accounted. Free.
- Concrete Future roadmap: the Global Cement and Concrete Association's levers for lower-carbon cement and concrete. Free, also in Spanish and Chinese.
- Greenhouse gas emissions: aluminium sector: International Aluminium Institute data to compare primary and recycled aluminium. Free.
- PCF Evaluator: check a product carbon footprint a material supplier sends you before relying on it. Free.
In your country
Local calculators, grants and advice for this guide, where we have them. See all countries →
Australia
- Sustainable Packaging Guidelines: Australian Packaging Covenant Organisation (APCO). Ten design principles for more sustainable packaging. In English. Free.
Australia and New Zealand
- PREP (Packaging Recyclability Evaluation Portal): APCO / PREP Design. Check whether a pack is recyclable in Australian and NZ kerbside systems. In English. Fee not stated.
- Australasian Recycling Label: APCO / Planet Ark. On-pack recycling label programme and how to apply it. In English. Likely membership-linked.
Australia, New Zealand and the Pacific
- Circular Principles for Packaging Design in the ANZPAC Region: ANZPAC Plastics Pact. Regional design principles for recyclable and reusable plastic packaging. In English. Free.
Brazil
- Diretrizes de Rotulagem Ambiental para Embalagens (Environmental labelling guidelines for packaging): ABRE (Associação Brasileira de Embalagem). How to make honest recycling and material claims on packaging. In Portuguese. Free.
Canada
- Golden Design Rules for Plastic Packaging: Canada Plastics Pact. Voluntary rules to cut plastic packaging and make it easier to recycle. In English and French. Free.
- Recueil de référence des lignes directrices relatives à la recyclabilité des produits et emballages en plastique (Compendium of plastic recyclability guidelines): Canadian Council of Ministers of the Environment. Review of 16 design-for-recycling guidelines to help choose which to follow. In French. Free.
- Blue Box Program: producer resources: Resource Productivity and Recovery Authority, Ontario. Ontario packaging EPR rules, who must report and deadlines. In English. Free.
Chile
- Ley REP: Envases y Embalajes (REP Law: packaging): Ministerio del Medio Ambiente. Chile's packaging EPR law and what producers and industrial users must do. In Spanish. Free.
- Guía para la elaboración de planes de gestión de envases y embalajes (Guide to packaging management plans): Ministerio del Medio Ambiente. What a packaging management plan must contain. In Spanish. Free.
Colombia
- Resolución 1407 de 2018 (envases y empaques) (Packaging EPR resolution): Ministerio de Ambiente. Colombia's packaging EPR rule: producer duties and recovery targets. In Spanish. Free.
Egypt
- MED TEST II in Egypt: UNIDO (SwitchMed). 28 Egyptian factory cases of raw material and resource savings. In English. Free.
France
- Base Empreinte (Footprint emission-factor database): ADEME. France's official public emission-factor database (successor to Base Carbone). In French. Free (account for downloads).
- Améliorez la performance environnementale de vos produits avec l'écoconception (Improve your products with eco-design): ADEME. Seven-step eco-design method, tools, training and SME funding (Diag Écoconception). In French and English. Free; funding available.
- Réduire ses emballages (méthode LESS) (Reduce your packaging, LESS method): Citeo. Five levers to cut packaging weight and a downloadable method guide. In French. Public pages free; tools for members.
Germany
- ProBas (Process data for environmental assessments): Umweltbundesamt. Free database of process and emission data. In German. Free.
- Mindeststandard für recyclinggerechtes Design von Verpackungen (Minimum standard for recyclable packaging design): Zentrale Stelle Verpackungsregister with Umweltbundesamt. Official 2026 method for judging packaging recyclability, which drives EPR fees. In German and English. Free.
- Verpackungen (Packaging): Umweltbundesamt. German packaging rules, quotas, FAQs and recyclability studies. In German. Free.
- Ressourcenchecks (Resource checks): VDI ZRE (Federal Environment Ministry funded). Online self-checks for material efficiency and scrap reduction by process. In German and English. Free.
- Eco Design von Kunststoffverpackungen (Leitfaden) (Eco design of plastic packaging guideline): IK Industrievereinigung Kunststoffverpackungen. Guideline and toolbox for eco-design in plastic packaging development. In German and English. Free download.
India
- Centralized EPR Portal for Plastic Packaging: Central Pollution Control Board. Registration and filing portal for plastic packaging EPR. In English and Hindi. Free.
- Rigid Packaging Design Guidance: India Plastics Pact (CII with WWF India). Design tips to make bottles, tubs and trays easier to recycle in India. In English. Free.
Indonesia
- FAQ dan Panduan Implementasi PermenLHK No. P.75/2019 (Producer waste reduction roadmap guide): Ministry of Environment and Forestry with GIZ. How manufacturers plan packaging waste cuts through reduce, reuse, recycle. In Indonesian. Free.
Ireland
- Packaging Design Guide 2024: Repak. How design choices affect recyclability through collection and reprocessing. In English. Free.
Italy
- EcoD Tool (Eco-design tool): CONAI. Compare packaging CO2, energy and water before and after redesign. In Italian. Free (sign-up).
- Progettare Riciclo (Design for recycling): CONAI with material consortia and universities. Design-for-recycling guidelines for steel, paper, aluminium and plastic packaging. In Italian. Free.
Japan
- 事業者向け(プラスチック資源循環促進法) (Plastic Resource Circulation Act: for businesses): Ministry of the Environment. Manufacturer duties, guidance and support under the plastics law. In Japanese. Free.
- プラスチック使用製品設計指針と認定制度 (Plastic product design guidelines and certification): Ministry of the Environment. Government design guidelines for plastic products. In Japanese. Free.
- 環境配慮設計に関する取組事例集 (Case studies on environmentally conscious design, 2025): Ministry of the Environment. Company examples of cutting plastic and switching materials. In Japanese. Free.
- 特定事業者の判定 (Am I an obligated business?, packaging recycling): Japan Containers and Packaging Recycling Association. Nine-step checker for packaging obligations, plus free briefings. In Japanese. Free.
Kenya
- Resources library (EPR toolkit, regulations): Kenya Extended Producer Responsibility Organization (KEPRO). Packaging EPR regulations, notices and a waste toolkit. In English. Free.
Mexico
- Infografías y descargables (Material guides): ECOCE A.C. Guides by plastic type on identification and collection for recycling. In Spanish. Free.
Morocco
- Feuille de route pour le passage à l'échelle de l'efficacité des ressources : Maroc (Roadmap for scaling up resource efficiency: Morocco): UNIDO (SwitchMed). How Moroccan industry can scale resource-efficient production (2018). In French. Free.
Netherlands
- Instrumenten (Tools): KIDV / Verpact. Sustainable Packaging Compass, Recyclecheck and other packaging tools. In Dutch and English. Free (some need account).
- Rekentool herbruikbare verpakkingen (Reusable packaging CO2 calculator): KIDV / Verpact. Excel tool for when reusable beats single-use packaging on CO2 and cost. In Dutch and English. Free (contact form).
- Circulair ondernemen (Circular business): RVO. Circular strategies, a raw material risk scanner and subsidies. In Dutch. Free.
Poland
- Gospodarka o obiegu zamkniętym (GOZ) (Circular economy): PARP. Circular economy guides for SMEs, free courses and funding calls. In Polish. Free.
Singapore
- Mandatory Packaging Reporting: National Environment Agency. Packaging reporting and 3R plan rules, templates and guidebook. In English. Free.
- Packaging Partnership Programme: National Environment Agency with industry. Packaging guidelines, weight benchmarks and 3R plan examples. In English. Free.
- 3R Guidebook for Packaging: Singapore Manufacturing Federation and NEA. Step-by-step help to write a reduce, reuse, recycle plan for packaging. In English. Free.
South Africa
- National Cleaner Production Centre (NCPC-SA): CSIR for the dtic. Free or subsidised energy, water and materials efficiency help. In English. Free / subsidised.
- Design for Recycling (Packaging Design Guidelines 2025): Petco. PET packaging design guidelines and case studies. In English. Free.
- Packaging Guideline: Recyclability by Design: Dept of Forestry, Fisheries and the Environment. Official national guideline on designing packaging for recyclability. In English. Free.
- Target 4: 30% recycled content: South African Plastics Pact. Recycled-content guidance with strategy and case studies. In English. Free.
Spain
- Soluciones de ecodiseño e innovación (CircularCheck) (Eco-design solutions, CircularCheck): Ecoembes. Tool to test packaging against the 2030 recyclability target. In Spanish. Free for members.
- Guías sectoriales de ecodiseño: Envases y embalajes (Sector eco-design guide: packaging): IHOBE (Basque Government), Basque Country. Seven-step eco-design method for packaging with real cases (2009). In Spanish. Free.
Sweden
- Boverkets klimatdatabas (Boverket climate database): Boverket. Public emission factors for construction materials such as concrete, steel, insulation. In Swedish. Free.
Thailand
- Emission Factor (CFP) (Product footprint emission factors): Thailand Greenhouse Gas Management Organization. 539 factors including common plastics, fuels, electricity, transport (2026). In Thai. Free.
- แนวทางสำหรับการออกแบบบรรจุภัณฑ์หมุนเวียน (Global packaging design for recycling guide, Thai edition): World Packaging Organisation. Traffic-light design-for-recycling rules for plastic, glass, metal and paper. In Thai. Free.
- EPR legal framework: Thailand: ERIA Regional Knowledge Centre for Marine Plastic Debris. Plain summary of Thailand's packaging EPR status; pages for other ASEAN countries. In English. Free.
Türkiye
- Sıfır Atık Kılavuzları (Zero Waste guides): Ministry of Environment, Urbanisation and Climate Change. Sector guides including industrial facilities and industrial zones. In Turkish. Free.
UK
- Design tips for making rigid plastic packaging more recyclable: WRAP with RECOUP. Recycler problems with rigid plastic packaging and how to design them out. In English. Free.
- Defining what's recyclable and best in class polymer choices: WRAP / UK Plastics Pact. Which plastics count as recyclable and the best polymer choices. In English. Free.
- Check if you must comply with EPR for packaging: UK Government (Defra / Environment Agency). UK packaging EPR thresholds and what producers must do. In English. Free.
US
- Waste Reduction Model (WARM): US EPA. Estimate emissions from waste and savings from recycling or composting. In English. Free.
- Sustainable Materials Management Tools: US EPA. Free EPA tools for materials, waste and recycling decisions. In English. Free.
- Supply Chain GHG Emission Factors v1.3 by NAICS-6: US EPA (via data.gov). Emission factors for 1,016 US commodities including metals, plastics, paper, textiles. In English. Free.
- Guidance and Implementation (Design for Circularity, PCR Toolkit): U.S. Plastics Pact. Design handbooks for recyclable and reusable plastic packaging and a recycled-content toolkit. In English. Free (some sign-up).
- Guide to Recycled Plastics for Packaging, Part I: Sustainable Packaging Coalition. Practical steps to replace virgin plastic with recycled plastic. In English. Free.
- APR Design Guide for Plastics Recyclability: Association of Plastic Recyclers. Design rules for recyclable PET, HDPE, PP and PE film packaging. In English. Guide free; recognition and training paid.
Eastern Partnership (regional)
- RECP Clubs: peer-based coaching for resource-efficient SMEs: UNIDO (EU4Environment). How small manufacturers cut material, waste and cost through a six-module programme. In English. Free.
Europe (regional)
- Eco-profiles: Plastics Europe. Downloadable footprint data for PE, PP, PET, PVC, PS and other polymers. In English. Free.
- Environmental Profile Report 2024: European Aluminium. European footprint data for primary aluminium, recycling and semi-fabrication. In English. Summary free; full report needs registration.
- RecyClass Design for Recycling Guidelines: RecyClass. Material-by-material rules for recyclable plastic packaging. In English. Free.
- RecyClass Online Tool: RecyClass. Free self-check of plastic, aluminium and steel packaging recyclability. In English. Free.
- Designing for a Circular Economy (D4ACE) Guidelines: CEFLEX. Design rules for recyclable flexible packaging, with a design check. In English. Free.
- 4evergreen Circularity by Design Guideline: 4evergreen (Cepi-led alliance). Design guide and recyclability protocol for paper and board packaging. In English. Free.
European Union
- Packaging and Packaging Waste Regulation: European Commission. The EU packaging rules: recyclability, recycled content and reuse targets. In all EU languages. Free.
- EU Ecolabel for businesses: European Commission. Official EU Ecolabel criteria, for example textiles and paper. In English. Criteria free; label fees.
- Good practices (European Circular Economy Stakeholder Platform): European Commission / EESC. About 700 circular case studies, filter by sector and country. In English. Free.
Mediterranean (regional)
- SwitchMed: Industrial resource efficiency (MED TEST): SwitchMed (EU, UNIDO, UNEP). Resource-efficiency method and case studies for Mediterranean manufacturers. In English and French. Free.
Nordic countries
- Nordic Swan criteria: packaging for liquid foods: Nordic Ecolabelling. Criteria for renewable or recycled packaging; sister criteria for textiles and paper. In English and Nordic languages. Criteria free; licence fees.
- Plastic packaging recyclability in a Nordic context: Nordic Council of Ministers. Fact sheets on plastic packaging that sorts and recycles in Nordic systems. In Swedish and English. Free.
Looking for another country? See free help by country.
Common questions
What is embodied carbon in materials?
The emissions from producing a material before it reaches you, such as steel, aluminium, plastics or cement. It sits in your Scope 3 under purchased goods and is usually a manufacturer's largest line.
How can a small manufacturer reduce emissions from materials?
Use less, switch to recycled or lower-carbon versions of the same material, choose suppliers with lower footprints by asking for their figure, and change material only where the product allows.
How do I find the carbon footprint of a material I buy?
Ask the supplier; large material suppliers often publish a figure per tonne or a product carbon footprint. Until then, use a published factor such as the UK government conversion factors.
How can packaging reduce a supplier's carbon footprint?
Less packaging per unit cuts material and lets more fit per pallet, reducing freight. Recycled content lowers the factor. Reusable transit packaging with regular customers removes the line on that route.
Will switching to recycled material show in my carbon footprint?
Only if the line uses the material's factor or your supplier's own figure. An industry average applied to the same spend shows nothing, so label each line with the factor used.
Get help
Email suppliersupport@ditchcarbon.com and hear back within two working days. Free, whether or not your customer uses DitchCarbon.
Free, takes about 30 seconds, and is where your customer reads your answer from.
